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Prefabricated thermal insulating board
Prefabricated thermal insulating board in EPS class 100 (various thicknesses) for external and internal thermal insulation.
Ecap board have a cement based smoothing mortar with a fibreglass mesh covered by the smoothing mortar and with prearranged overlaps, with punched holes for the insertion of the anchors.
After the application, it is only necessary to apply a finishing layer to obtain a perfect final result.
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Competitive Strengths
Market leader
Efficient distribution channels
Comprehensive product range
Markets Served
Insulation Boards are supplied to industrial and commercial building projects and domestic housing. The products servicing the HVAC industry are supplied on a worldwide basis to projects such as airports, hotels and leisure centres. There are four manufacturing plants based in the UK, Ireland and Holland serving these markets.
Building Fabric Insulation Applications
There has never been more pressure on architects and specifiers to reduce carbon dioxide and greenhouse gas emissions by building more energy efficient buildings. It is well documented that better thermal insulation is a good means of tackling the issue of global warming by reducing the energy used in heating and the burning of fossil fuels.
Kingspan specialise in the solution of insulation problems and offer the most comprehensive range of products available from any UK or Irish manufacturer. Kingspan products are amongst the most thermally efficient and technically advanced insulation products available and have many advantages over traditional insulation materials such as mineral fibre.
The range of roof, wall and floor insulants offers the following:
premium performance phenolic insulation
high performance rigid urethane insulation
high performance extruded polystyrene insulation for specialist applications.
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Expanded polystyrene panel of strong density on right board. This PSE is of color silver plated gray.
Panel in PSE of strong density on right, gray board silver plated. EPSISOL gets busy for the insulation of the grounds of the apartment buildings, tertiary sectors and of the establishments receiving of the public. It is intended for the thermo isolation:
- under-face of the quay levels of houses,
- under cover of the floors located in top of basement, on underfloor space, external passage or quay level,
- floors (low or intermediaries) heating with warm water low temperature, reversible and radiant electric.
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Polystyrene rigid foam panel extruded (XPS) of blue color, slotted on the two longitudinal sides and covered of a protector of 10 mm out of mortar modified cement, of strong mechanical resistance.
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Knauf Insulation is also providing you with high performance insulation solutions in both extruded polystyrene (XPS) and expanded polystyrene (EPS).
EPS (Expanded polystyrene)
Knauf Insulation's expanded polystyrene is a rigid, lightweight thermoplastic, closed cell foam plastic. By controlling the density of the expanding beads during the manufacturing process, we produce custom made insulation to the specific requirements of all the building applications. Our EPS boards are made of a unique fire resistance quality and are available in a wide range of sizes and shapes for all insulation applications of new buildings and renovations.
Knauf Insulation EPS characteristics :
Low thermal conductivity
High permanent R-value
High compressive strength
Excellent shock absorption
Excellent dimensional stability
Inherently resistant to water
Reflective white color
Non-dusting
Will not rot, mildew or support bacterial growth
Resistant to most acids and alkalis
Knauf Insulation EPS benefits :
Low material/installation costs
Broad range of densities and sizes
Easy to handle and apply
Simple to cut and shape
Tolerates broad range of temperatures
Restricts moisture penetration
Does NOT deplete the Earth's ozone layer
Easy to recycle
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SR.P %u2122 200 insulating panels are made of rigid and closed plastic cells which ensure optimal thermal performance and excellent water resistance.
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SR.P %u2122 300 insulating panels are made of rigid and closed plastic cells which ensure an optimal thermal performance and excellent water resistance.
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SR.P %u2122 100 insulating panels are made of rigid and closed plastic cells which ensure optimal thermal performance and excellent water resistance.
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Springvale Floorshield has been providing the effective, efficient and cost-effective solution to insulating a wide variety of solid and suspended floor constructions for decades, making substantial contributions to energy efficiency.
An expanded polystyrene rigid insulation board, it is available in original white EPS or as Platinum, to provide even higher insulation values.
Platinum Floorshield is an EPS board which incorporates a graphite component called Neopor®, manufactured by BASF, to provide significantly improved thermal insulation performance, for example, to achieve higher levels of the Code for Sustainable Homes or just to improve SAP ratings.
Floorshield products are light and easy-to-handle and can be fitted simply in domestic, commercial and industrial ground floor applications. Floorshield is suitable for use in solid concrete floors above or below the ground bearing slab; above a suspended beam and block floor; within a suspended timber floor and below under floor heating systems.
The inherent insulation and compressive strength properties of this versatile material make it the most cost-effective loadbearing insulant for floor construction, with a compressive strength at 1% compression of 21 kPa. Springvale Floorshield products are the ideal solution for domestic applications.
Providing excellent thermal insulation properties, Floorshield and Platinum Floorshield reduce heat loss, conserve energy and can be used in conjunction with other products in Springvale%u2019s Shield range to assist compliance with the Code for Sustainable Homes.
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Beamshield Plus is the innovative, simple, fast and cost-effective way to create insulated suspended ground floors. Manufactured from high-strength EPS, Beamshield Plus units negate the need for concrete blocks, fitting snugly between and below concrete T beams to provide both the total floor insulation and a formwork on which to lay the structural screed.
Beamshield Plus is available in original white EPS and as Platinum Beamshield Plus, with higher insulation values. Platinum Beamshield is an EPS panel which incorporates a graphite component called Neopor®, manufactured by BASF, to provide significantly improved thermal insulation performance, for example, to achieve higher levels of the Code for Sustainable Homes or just to improve SAP ratings.
The insulation used to produce Platinum Beamshield Plus panels has a thermal resistance up to five times greater than lightweight thermal blocks, eliminating the need for additional insulation. The shape of the panels has been carefully developed to minimise thermal bridging at the T Beams; when installed, Springvale Beamshield Plus panels form an unbroken layer of insulation below the beams.
The system is simple and quick to install and produces a floor with an excellent thermal insulation value.
There are 2 insulation unit size options available: T60 with a shallow flange, suitable for use with 150mm beams, and T80 with a deep flange, for use with 175mm beams. Other beam sizes can also easily be catered for.
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Concrete formwork insulating panels are made of rigid and closed plastic cells which ensure an optimal thermal performance and an excellent water resistance.
Placed in the formwork before the casting of the concrete, the panels ensure dryness, without unpleasant moulds and odors. The elimination of the airspace between the concrete and insulation prevents warm moist air from infiltrating, condensing and creating mould.
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Insulating panels with integrated wood furrings are used to insulate walls and garage ceilings. For new construction or renovations these panels will make insulation and gypsum board installation easy. In fact, the wood furrings are placed every 16%u201D providing a surface for screwing and allowing for quicker installation.
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The Tectum E roof deck panel is a composite of a 1½” or thicker Tectum substrate, EPS (expanded polystyrene) insulation and 7/16“ OSB sheathing with a slip-resistant surface. Components are bonded with code-listed structural adhesives. The EPS core exceeds the requirements of ASTM C-578 Type I and bears the UL classification mark.
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Platinum Warmsark is a high duty thermal insulation panel with tightly interlocking tongue and groove joints on all edges developed specifically for use over the rafter plane in pitched roofs. The Warmsark layer completes the thermal envelope and combines with Warmsqueez to provide an exceptionally efficient thermal barrier with no cold bridging.
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Low cost, highly efficient, Roofshield keeps the heat where it needs to be Springvale Roofshield has been providing the effective, efficient, cost-effective solution to insulating a wide variety %u2018flat%u2019 roof constructions for decades, making substantial contributions to energy efficiency. An expanded polystyrene rigid board, Roofshield is supplied pre-cut to ensure efficient rainwater run-off.
It is available as both laminated and non-laminated insulation boards to receive a variety of waterproofing layers such as built up felt, mastic asphalt or single ply membranes. Roofshield boards are supplied in a single layer to reduce installation time and can be used in a variety of domestic, commercial or industrial flat or tapered roof applications including concrete deck, metal deck or timber board substrates. The products are supplied in 3 grades, EPS 100, EPS 150 and EPS 200 to meet all compressive strength requirements.
Several board sizes can be supplied to reduce wastage, and any fall gradient can be achieved. The specification of cut-to-falls insulation is a complex task that calls for experience. Springvale%u2019s technical department has been providing and designing cut-to falls systems for many years and can ensure that your roofs will operate efficiently, however complex the design. All boards are supplied sequentially marked, to make installation a simple task. Roofshield is as friendly to the environment as it is to the installer. CFC and HCFC-free, it has an Ozone Depletion Potential of zero; a Global Warming Potential of zero, achieves a BRE Ecopoints ratingof 0.043, will last the life of the building and is totally recyclable at the end of the building%u2019s life.
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Roof insulating panels are made of rigid and closed plastic cells which ensure an optimal thermal performance and excellent water resistance.
Styro Rail offers the SR.P %u2122 100 (type 1) and SR.P %u2122 200 (type 2) as roof insulating panels. These different densities satisfy the varying requirements of builders, engineers and architects.
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Quix starter system is available in both Polystyrene and Mineral Fibre and provides a quick and efficent method of starting the system.
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Efficient, effective cavity wall insulation that fulfils all your thermal requirements Springvale Fulfil is a tightly interlocking cavity insulation panel individually moulded from lightweight closed cell EPS to provide a fast, efficient and cost-effective solution to insulating new masonry walls.
It is available in original white EPS or as Platinum, to provide even higher insulation values. Platinum Fulfil is an EPS board which incorporates a graphite component called Neopor®, manufactured by BASF to provide significantly improved thermal insulation performance, for example, to achieve higher levels of the Code for Sustainable Homes or just to improve SAP ratings.
Springvale Fulfil products are suitable for use in new buildings up to and including 12 metres in height. Fulfil boards are effective in achieving the required U-value of new external cavity walls with masonry inner and outer leaves.
The Springvale Fulfil concept was developed in conjunction with the Building Research Establishment and in consultation with NHBC. Fulfil boards are tongued and grooved on all four edges to provide tightly interlocking joints which prevent cold bridging and water penetration. On the external face, along the bottom edge of the board, a bellcast feature overlaps the top of the next board and protects the lateral joints by shedding water past the joint. A series of 5 or 10mm water %u2018run-off%u2019 angle fillets on the external face of the panel direct any water which has penetrated the external leaf of the wall down the face of the fulfil panels and back onto the outer masonry leaf.
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A 50mm thickness of Alreflex Platinum can achieve a U-Value better than 0.35W/m2K in a 100mm cavity using any 100mm standard medium density block.
This detail will still meet the requirements of the new Part L 2006 based on current information.
Available in a range of thicknesses to meet the various building regulations requirements. (See U-Value solutions on back page.)
BBA Certificated Platinum board laminated to BBA Certificated Alreflex 1L-1 Super R Class O of which approximately 4 million sq.m. has been successfully installed in UK housing.
Special overlapping joints secured by wall tie clips creating a waterproof rain barrier to prevent ingress of water across the cavity.
Continuous overlapping system to aid air tightness of wall.
1200 x 450 boards installed as standard cavity wall boards but with laps secured on wall ties.
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SR.S %u2122 200 structural insulating panels are manufactured from expanded polystyrene and a conventional wood-framing system. Combining the knowledge of conventional wood-framing and the effectiveness of the expanded polystyrene, SR.S %u2122 200 is a pre-machined high performance insulation system offering an insulating factor of R25. It offers a continuous rigid outside insulation envelope, thus eliminating heat loss through wood components. To ensure the continuity of insulation between stories, the SR.S %u2122 200 system provides an expanded polystyrene strip which covers the entire header joist.
SR.S %u2122 200 structural insulating panels are offered in widths of 4' to 8' and are assembled easily on site with a few workers. They can be cut on the spot or lengthened with fillers.
To facilitate the installation of electricity and plumbing, an air space is included on the interior side of the system.
The wall rails and the wall plates are installed in accordance with the current practices of conventional wood-framing. The door lintels and the windows are also built in a traditional way. The system is accompanied by interior and external corners as well as interior and exterior angles of 45 degrees (for bay windows).
Wind-bracing is ensured by furrings, wind-bracing bars or plywood according to the chosen cladding.
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Panel consisting of a layer of mineralised fir wood-wool bound with Portland cement coupled to a layer of expanded polystyrene of a guaranteed quality.
- Insulation of attic and loft floors
- Insulation of flat and sloping roofs
- Insulating wall covering for basements and arcades
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Sandwich panel consisting of two layers (5 mm thickness each) in mineralised fir wood-wool bound with Portland cement, coupled to an internal layer of expanded polystyrene of a guaranteed quality.
- Acoustic insulation of walls
- Elimination of thermal bridges in pillars, beams, inter-storey facings, radiator niches
- Insulating wall covering for basements and arcades
- Insulation of roofs above and below the beams
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The Unidek Condor Structural Insulated Roof Panel System not only provides the MMC solution to roof insulation but offers the added benefit of enabling the cost-effective creation of third storeys or rooms in the roof. The panel core is manufactured from EPS, sandwiched between two timber skins to form a highly engineered composite element. The combination of a highly developed sandwich technique with high load-bearing capacity and a comparatively low weight allows for free spans of up to 6 meters unsupported.
The system allows efficient, safe and fast installation, whilst providing a weather tight environment for following trades and for the structure below. The integral insulation also means that the panels will give the required thermal resistance to ensure an efficient roof element and can improve on traditional methods of providing thermal insulation significantly.
Unidek Condor SIRPS also offer a significant contribution to the overall SAP rating as the reduction in carbon emissions is achieved by the extremely low U-values achievable for a pitched roof - 0.16W/m2K for a 245mm thick panel.
Unidek Condor SIRPS significantly improve sound reduction and air leakage resistances over traditional roofing materials.
The impact sound is also reduced from rain and hail due to the composite action and design of the panels. Unidek Condor Daylight Panels can be supplied ready to receive a rooflight.
These panels are trimmed around the opening and have been structurally designed to spread the loads across the full element.
The Green Building Guide gives a rating of %u2018A+%u2019 for the panels with reclaimed slates, clay tiles and concrete interlocking tiles.
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JACKODUR® KF 300 Jackodrain is the ideal combination of XPS perimeter insulation and drainage element, providing perfect thermal insulation and drainage of basement retaining walls.
JACKODUR KF 300 Jackodrain elements consist of a JACKODUR insulation board in XPS in compliance with EN 13164, for perfect thermal insulation, and a fleece-backed dimpled sheet that ensures optimum water drainage, independently of whether the sheets are laid horizontally or vertically.
* thermal insulation, drainage and building protection for walls and ceilings in contact with earth
* JACKODUR KF base panel
* 10 cm DIN-compliant fleece overlap
* greater drainage performance thanks to optimised dimpled sheet
* completely permeable, so it can also be used horizontally
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In view of rising energy costs and statutory requirements for improved thermal insulation, it is increasingly important to protect against thermal bridges securely and durably.
JACKODUR® KF 300 Gefiniert thermal insulation in extruded polystyrene foam (XPS) complies with the product standard EN 13164, and its technical characteristics make it perfect for thermal-bridge insulation applications.
* compressive strength 300 kPa
* structured surface, e.g. as plaster base
* edge profile: butt edge (GL)
* surface area covered: 1250x600 mm = 0.75 m²
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JACKODUR® KF Standard thermal insulation made of extruded polystyrene foam (XPS) corresponds to product standard EN 13164 and has a wide range of uses due to its technical properties.
* Compressive strength 300 kPa / 500 kPa / 700 kPa available
* Extrusion-compressed or structured surface
* Edge profiles with butt edge(GL), shiplap(SF) or tongue and groove (NF)
* Thickness dependent on the version between 30 and 320 mm
* Covering area depending on the version e. g. 1250x600 mm = 0,75 m² or 2500 x 600 mm = 1,5 m²
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The high resistance to compression and the excellent damp-resistance properties of STYRISOL® makes it ideally suited as insulation under different flooring types.
Installation UNDER the concrete
STYRISOL® insulation boards are placed directly on the flat and stabilised foundation. A PE-foil needs to be put above the insulation to prevent the mortar from getting between the joints of the boards (creates cold bridges).
Installation ABOVE the concrete
STYRISOL® insulation boards are placed on a smooth concrete surface. We suggest that a water vapour barrier is placed between the boards and the concrete to avoid cold bridges.
Attachment TO the concrete
It is recommended that the insulation is fixed mechanically to the concrete. Underfloor heating STYRISOL® insulation boards can be used in all standard underfloor heating systems.
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The high resistance to compression and the excellent damp-resistance properties of STYRISOL® makes it ideally suited as insulation under different flooring types.
Installation UNDER the concrete
STYRISOL® insulation boards are placed directly on the flat and stabilised foundation. A PE-foil needs to be put above the insulation to prevent the mortar from getting between the joints of the boards (creates cold bridges).
Installation ABOVE the concrete
STYRISOL® insulation boards are placed on a smooth concrete surface. We suggest that a water vapour barrier is placed between the boards and the concrete to avoid cold bridges.
Attachment TO the concrete
It is recommended that the insulation is fixed mechanically to the concrete. Underfloor heating STYRISOL® insulation boards can be used in all standard underfloor heating systems.
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