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Functionality and new technologies
Dwall rolled aluminium sections are made using an innovative continuous liquid coating process by means of roller coating heads. The result is a product with an excellent performance level, easy to work, lightweight and very easy to assemble.
Liquid-painted rolled aluminium sections also have the considerable advantage of combining the quality of a painted product with bright,
long-lasting colours, with a relatively economical finished product.
As with all Otefal group products, Dwall is also available with a virtually unlimited range of alloys, resins, paints and colours (RAL colours and custom finishes).
Dwall is extremely versatile and practical and, consequently, can be used in countless fields: from building to transport, from poster design to household appliances.
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DFALZ
The newest product of Otefal Group is Dfalz, aluminium rolled sheet with continuous liquid painting for coverings and roofing.
The paints used are Pvdf coatings with IR-reflecting pigments: the IR radiation is partly reflected and partly absorbed. While white and near white pigments are naturally IR-reflecting, darker pigments tend to have a high rate of IR absorption. The difference in surface temperature (and panel temperature) between a coating using standard pigments and on using special IR-reflecting pigments can range from app. 5°C for light colours to more than 10°C for dark colours (measured on north-facing roofing panels at an exterior temperature of 30°C).
Dfalz precoated roofing panels will have:
- lower operating costs, due to less maintenance and airconditioning
- lower installation costs, due to less insulation requirement
- longer service life
than panels using standard coating products, including PVDF coatings with standard pigmentation.
The UV radiation is destructive to many substances, including coatings, and it follows that in order to maximise the life of a coating, it should be as transparent as possible to UV light. PVDF coatings have this characteristic.
In densely constructed areas, Dfalz IR-reflecting panels will also contribute less to ozone creation, thus improving the air quality for the occupants and neighbours.
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Suitable for:
Civil and industrial buildings and for old roof renewal
Workings :
notching
calendering
micro roller leveling
controlled deformation
Advised apply:
Roof and wall cladding
Minimum slope:
5% (this slope depends on the lenght of the sheets. Please refer anyway to local regulations)
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Aluminium
Kalzip standing seam and profiled cladding sheets are available as standard in a stucco embossed finish which is achieved by processing the natural mill finish material through embossing rollers. This provides a surface which diffuses light reducing reflectivity and glare.
As aluminium is both stable and durable, it provides excellent service as a roofing or cladding material without the need for any protective coating.
After prolonged exposure to the elements, the original highly reflective surface of aluminium will dull down to a uniform patina finish and changes in appearance will be consistent along any elevation.
The weathering effect is particularly well illustrated (above) on the City of Manchester Stadium, England. In the space of just 12 months the original roof had dulled down. Once the new North Stand was installed it too started to lose much of its high reflectivity and toned down to match the original Kalzip material.
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ALUCORE® is an aluminium composite panel consisting of two cover sheets and a honeycomb core of aluminium.
Following in the footsteps of the world-wide established ALUCORE® trademark, ALUCORE® is also a composite material for a variety of applications in transport, architecture or industrial production, showing excellent product properties such as extraordinary flatness, large variety of colours and high formability.
The aluminium honeycomb core gives the composite panel a high rigidity and an extremely low weight. ALUCORE® therefore provides the decisive advantage where very high demands are made on the material for applications such as façade cladding or roofing, e.g. if exposed to extremely high wind load and for large self-supporting roofs.
ALUCORE® is the first lightweight panel that you, too, will absolutely insist as being: a bond for life.
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The aluminium honeycomb core endows the composite panel with an exceptionally high bending strength at an extremely low weight. In contrast to traditional honeycomb composites with brittle-hard bonding systems, the ALUCORE bonding system is tough and resilient yet features a high degree of elasticity. The advantages resulting there from are improved peel strength, higher damage tolerances and additional processing options, to name just a few.
With all the advantages there are to an optimal system solution.
ALUCORE is produced in a continuous manufacturing process, in which the core and the cover sheets already stove-lacquered are bonded. The result: This high-performance honeycomb composite can be produced in large contract quantities at short notice - making it an attractive proposition in terms of value for money. With its low weight and high weather resistance, ALUCORE ideally lends itself to indoor and outdoor applications. Numerous business sectors, such as architecture, industry, transport and display utilize the advantages of this highly versatile, fully recyclable aluminium honeycomb composite panel.
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Alutuff and Alutuff II Panels are finished with a high-performance silicone-modified polyester paint system. This cutting edge resin technology offers unbeatable durability, superior color retention and resistance to dirt accumulation, ensuring low maintenance, lasting beauty and outstanding value.
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FALZONAL®, pre-painted aluminium in standing seam quality is a semi-finished coil-coated product whose alloy, mechanical properties and coating materials are coordinated perfectly with the processing techniques used in lock-welting.FALZONAL® can be used as for rain-proof double-skin, rear-ventilated roof constructions, or single-skin roof constructions without rear-ventilation as it can for complex facade architecture. Falzonal is available in different surface finishes: Uni and metallic colours as well as copper, zinc or titanium imitations.
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PAC-CLAD Integral Batten Panels are designed for roofing applications, mansards, canopies and fascia. Integral panels are to be factory roll formed in continuous lengths. Maximum panel length is 45 feet and minimum panel length is 4 feet.
Standard on-center dimensions are 11”, 18” and 19”, but for renovation projects or additions, on-center dimensions may be custom matched to your requirements. Neoprene panel closures are available for installation at the eave.
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SAS bespoke ceilings encompass a wide range of design options and include radial, vaulted and waveform ceilings.
Ceilings can be designed to fit any building design or shape. The tiles can be manufactured to meet the building module size with curved or trapezoidal tiles and profiles available.
For external environments, subject to wind loading, differing options can be manufactured.
Semi-external ceilings can be produced, where subterrain and undercroft car parks must meet U-Value requirements, an insulated suspended metal ceiling can ensure that U-Values are maintained while providing a clean durable finish
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Structural products are ideally suited for most commercial and industrial applications and a number are specifically designed for refurbishment. The main products for these applications are Floordeck, Purlins and Rails, Channel Systems, Roof Tile and Flat to Pitch Overroof.
Competitive strengths:
High market share
Very efficient product range
Superior customer service
Markets served:
Lightweight structural products are used substantially in steel frame, modular and refurb buildings. These are supplied principally to the manufacturers of modular and structural steel buildings mainly in the UK, Ireland and Western European markets. These products are supplied from four plants in the UK, Ireland and Central Europe.
Integrated Architectural Features & Accessories
Kingspan offer integrated bespoke architectural feature components for a wide range of building envelope accessories.
Whatever the shape, design or colour Kingspan can fabricate products to suit each specific project, from aluminium, galvanised, or pre-coated steels, with polyester powder coated/syntha pulvin finish if required.
A wide range of standard accessories are also available:- rainwater systems, flashings, window details, bullnose features, soakers, canopy and column casings, barge boards, louvres, etc.
Overroofing
Flat to pitched roofing system is an efficient solution for leaking roofs providing a new pitched overroof which extends the life of the building, whilst providing an attractive alternative which upgrades the insulation of the roof to current standards.
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Copper laminates are produced in the following sites: Pori, Finland, Västerâs and Finspâng, Sweden, and Buffalo, USA including the covering construction and related accessory production sector.
The quality of Outokumpu products have set the standard for even the largest producers for many years.
These laminates for use in the construction industry are distributed:
- in the form of sheets and ribbon with traditional natural colouring, or
- in Nordic Brown™ Copper, featuring patented oxidation treatment.
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Kalzip structural deck roof system
The Kalzip structural deck roof system provides an economical solution for long span installations and eliminates the need for purlins. For enhanced acoustic absorption, decking sheets can be perforated and can support mass, such as increased insulation or board, which may be introduced for more rigorous acoustic specifications.
Where structural decking is installed there is a reduced requirement for secondary steelwork. The Kalzip structural decking sheet is generally laid transverse to the direction of the Kalzip standing seam roof sheet and spans between the main steel rafters. Typical rafter centres would be approximately 3 to 8 metres.
The Kalzip clips are installed in a diagonal layout so that all external roof loads can be evenly distributed to the structural decking sheet. The frequency of clips may be increased at theperimeter of the building where higher wind loads occur.
The gauge and profile of the Kalzip structural decking sheet is therefore determined by the rafter centres, all external roof loads, internal wind loads, service loads (e.g. lighting) and the dead weight of the construction components.
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Kalzip liner roof system
Kalzip liner roof systems are predominantly used for new build construction, although they can also be used for refurbishment when required.
The Kalzip liner roof system is ideal where speed of installation on a project is of utmost importance. A non-fragile walkable Kalzip liner sheet can be quickly installed to provide weather cover to allow other trades to work below. The remainder of the roofing components can then be installed without affecting the critical path of the construction programme.
The Kalzip liner roof system has the outer Kalzip standing seam roof sheet and the internal Kalzip liner trapezoidal profiled liner sheet laid in the same direction across roof purlins acting as the primary support.
The Kalzip standing seam roof sheets are supported directly off the roof purlins via the support clips/halters (aluminium clips or E clips) so therefore act independently of the Kalzip liner sheet. When lightweight quilt type insulation is used, the external loads (wind suction, snow, access etc.) are transferred direct to the support purlins and not the liner sheet.
The profile and thickness of the Kalzip standing seam roof sheet will be determined by the external loads and the purlin centres whilst the liner sheet will be determined by its dimensional compatibility with the roof sheet and the internal wind pressure, purlin centres, dead weight of the construction components, its walkability requirement and its non-fragility rating.
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Original Grandrib 3® and Grandrib 3® PLUS profiles, with their clean traditional lines, are manufactured from only the best prime quality structural steel available—no seconds ever! Our drive to be the best means that we start with the finest materials and finish it with a premium coating system—Enduracote™ 2000.
Whether your application is new or old, commercial, agricultural or residential, Fabral's panels and paint systems are designed to exceed your requirements and expectations. Make Grandrib 3® or Grandrib 3® PLUS panels your choice for all your metal panel building needs.
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Whether it's roofing or siding, no one does it better than Fabral and no one panel fits more applications than Fabral's MP-Panel.
Its tough steel construction and galvanized protective coating make it an economical yet durable solution for most any application. MP-Panel's pleasing vertical lines and thirteen popular colors are perfect for residential, industrial and commercial structures.
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Tite-Loc Plus Panels combine structural panel performance with architectural panel aesthetics. Tite-Loc Plus Panels are corrective leveled to provide superior panel flatness. A factory-applied sealant bead is applied for additional weather resistance. Maximum panel length is 64 feet and minimum panel length is 4 feet.
Tite-Loc Plus Panels feature a 2” leg height that requires mechanical field seaming to 180 degrees after installation. Panels have a concealed-fastener floating clip system designed to allow for thermal expansion/contraction. For further details, please contact PAC.
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Construction system combining a standing seam roofing in VM ZINC PLUS with rigid mineral wool insulation laid on supporting structures in steel, wood or concrete
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AluPlusZinc
Available in 1.0 mm material, Kalzip AluPlusZinc offers all the performance benefits of traditional aluminium together with the aesthetic appeal of zinc.
The unique patented PEGAL process produces a highly durable fusion between the aluminium substrate and the thin zinc layer eliminating most of the corrosion problems associated with zinc, allowing simpler and more cost effective roof constructions to be created.
Benefits at a glance:
- Lightweight yet strong material
- Speed of installation compared with traditional systems
- Non-ventilated, warm roof construction
- Complementary associated flashings
- Trained installer network
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Free forming - architecture with Kalzip XT
With Kalzip XT the dynamics of the architectural draft without reductions let themselves transfer to the solidium which can be implemented. Kalzip succeeded it to perfect the high art of flexible forming. A new generation of roll molders ensures the conversion of technomorpher bodies. The manufacturing takes place computer-controlled, so that the form of the profile boards is subject to less technical restrictions and is realizable various free formings. By the innovative patented roll form technology for free aluminum a three-dimensional alignment, which redefines the spectrum of the possibilities, succeeds to standing crease profiles. The shape of architecture wins at outlines up-to-date and permits a nuancierte new interpretation of basic forms.
Polymorphe architecture in perfection
The singular mouldability of the Kalzip XT profile boards permits a nearly unlimited flexibility in the figure spectrum up to hyperbolic geometry and free forming architecture with flowing, biomorphen forms. Organic and geometrical forms stand as complementary addition next to each other. Lively by spectacular Blob objects, which excite internationally attention (is reminded of friendly alien in Graz), are interest and demand of architects in this subject strongly risen.
Kalzip XT of profiles are equally in different surfaces (, Kalzip AluPlusZinc, Kalzip aluminum plus patina stucco dessiniert) and a broad Farbpalette (colorcoated surfaces in all RAL and special colors) available.
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The roof tile Gerald HERITAGE profits of more than 50ans of research and development of the metal roof tile. The Heritage is formed in a steel panel which reproduces seven horizontal roof tiles. Each panel is profiled to form a covering and an extremely resistant locking, in a traditional and pleasant esthetics
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Rigidal's unique Thermohalter can be used in the traditional Rigidal Ziplok system without cold bridging through the system. The liner sheet acts as a template for setting out the halters on site, making this system not only world beating in terms of performance but also very cost effective, quick and easy to install.
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Rigidal Ziplok is designed for use in 'zip-up' standing seam roofing applications where the actual pitch is 1.5° or greater. Offering exceptional weather resistance and durability the product is suitable for both newbuild and refurbishment applications.
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TECU® Profiled Panels are special profile-optimised panels produced from TECU® Classic. They are self-supporting elements due to their profiling and the excellent strength of TECU® copper. Profiled Panels differ from traditional seamed cladding in several important aspects. Their special technical properties make TECU® Profiled Panels an economical alternative, particularly for large-area building components. TECU® Profiled Panels now make copper cladding possible on designs with very flat roof pitches. The panels can be used, for example, to refurbish flat roofs.
TECU® Profiled Panels are only available in bright rolled TECU® Classic.
For more detailed information please contact our TECU® Technical Consulting Center.
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Our Nordic Modular System is a practical and beautiful way to roof buildings. The copper sheets are pre-patinated with our Nordic Green™ surface, and are virtually maintenance-free, making them a viable, economical material over the long term.
They are easy to install and provide a unique and distinctive roofing solution.
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Our Nordic Modular System is a practical and beautiful way to roof buildings. The copper sheets are pre-patinated with our Nordic Green™ surface, and are virtually maintenance-free, making them a viable, economical material over the long term.
They are easy to install and provide a unique and distinctive roofing solution.
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Rigidal's range of Creative Profiles has been created in order to allow the designer total freedom of expression. Whether they are sinusoidal, trapezoidal, zig-zag, or combinations of all three, the Creative Profiles can also be perforated and embossed in an endless variety of patterns.
Manufactured in custom shapes, sizes and colours they bring a new dimension to creative floor, wall and ceiling design, as well as colums or canopies - indeed anywhere that can benefit from a fresh approach to the design of metal cladding. The only limit is the imagination of the designer.
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LYSAGHT CUSTOM ORB® is the famous BlueScope Lysaght Australian corrugated profile, equally at home with traditional and contemporary design. It is long, wide, strong, lightweight and economical. It can be aligned quickly and easily. Add up these features and you have a steel roof or wall cladding that simply offers outstanding value.
- Can be used for both roofing and walling applications
- Available in standard COLORBOND® steel and COLORBOND® Metallic steel colours and ZINCALUME® steel (for extreme conditions COLORBOND® Ultra steel may be made available)
- Roof sheet lengths of up to 24m can be used before an expansion joint is required
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