Repair mortar ULTIBED PR

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Overview
Ultibed PR Mortar is a two-component, polyester resin-based, rapid-setting bedding mortar specifically formulated for highways and high-traffic reinstatement works. It complies with the Design Manual for Roads and Bridges (DMRB) CD 534 and provides rapid early strength while minimising onsite fumes through a styrene-free formulation.

Key points

• Two-component polyester resin bedding mortar
• Rapid setting with exceptional early strength
• Styrene-free formula to reduce fumes and improve working conditions
• Designed for highways and high-traffic environments

Where can Ultibed PR Mortar be used?

• Polyester resin bedding mortar for laying granite setts and cobbles (ideal for laying setts)
• Polyester resin bedding mortar for street furniture (all types of street furniture installations)
• CD 534 compliant polyester resin bedding mortar for manhole covers
• CD 534 polyester resin bedding mortar for stanchion posts
• CD 534 compliant polyester resin bedding mortar for gully grates
• CD 534 polyester resin bedding mortar for kerb stones

Benefits / Why use Ultibed PR Mortar?

• Easy to use: two-part mix with a workability of around 5 to 10 minutes once mixed
• Styrene free: reduces fumes and improves working conditions for highways maintenance teams
• Versatile: suitable for depths from 5 mm to 50 mm, allowing use for inspection chamber frames, gully grates, stanchion posts, kerb stones, setts and other street furniture installations
• Early trafficability: rapid setting properties allow openings to traffic after approximately 60 minutes
• Fast setting: typical set time between 15 and 20 minutes, enabling use in limited time windows and reducing disruption
• High strength: exceptional early and ultimate strength gains support rapid reinstatement and reduce closure times
• Suitable for both planned and emergency repairs

Technical characteristics / specifications

• Composition: Two-component polyester resin bedding mortar (styrene-free formulation)
• Standards compliance: Complies with DMRB CD 534
• Workability: Approximately 5 to 10 minutes after mixing
• Setting time: Typically sets within 15 to 20 minutes
• Traffic opening: Can be opened to traffic in approximately 60 minutes
• Usable depth range: 5 mm to 50 mm
• 1-hour compressive strength: 60 N/mm2
• 1-hour tensile strength: 7 N/mm2
• 28-day compressive strength: 74 N/mm2
• 28-day direct tensile strength: 7.8 N/mm2
• Typical applications: inspection chamber frames/covers, gully grates, stanchion posts, kerb stones, setts, other street furniture in high trafficked environments